Pump Optimization
Adaptive Control System — Achieve 20-40% pump energy savings through VFD-driven differential pressure reset, variable primary flow, and condenser water temperature optimization.
20-40%
Pump Savings78%
Max Power Reduction15-30%
VPF Gain6-18 Mo
ROI PeriodOptimization Strategies
Each can be implemented independently; together they deliver maximum savings.
VFD + DP Reset (Cubic Pump Law)
Leverages the cubic relationship between pump speed and power consumption. A 50% speed reduction yields 87.5% power savings. Differential pressure setpoint is dynamically reset based on valve positions.
Variable Primary Flow (VPF)
Eliminates the constant-flow primary loop by using VFDs on primary pumps. Flow modulation based on real-time load reduces pumping energy by 15-30% while maintaining minimum chiller flow requirements.
Condenser Water Temperature Reset
Optimizes the condenser water temperature setpoint based on wet-bulb conditions and chiller load. Balances chiller compressor efficiency against cooling tower fan energy for lowest total plant kW/ton.
Optimize Your Pump System
Contact us for a custom pump optimization plan tailored to your facility.
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